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| Antique Iron.
Blacksmiths started forging simple flat irons in the late Middle Ages. Plain metal irons were heated by a fire or on a stove. Some were made of stone, like these soapstone irons from Italy. Earthenware and terracotta were also used, from the Middle East to France and the Netherlands.
Flat irons were also called sad irons or smoothing irons. Metal handles had to be gripped in a pad or thick rag. Some irons had cool wooden handles and in 1870 a detachable handle was patented in the US. This stayed cool while the metal bases were heated and the idea was widely imitated. (See these irons from Central Europe.) Cool handles stayed even cooler in "asbestos sad irons". The sad in sad iron (or sadiron) is an old word for solid, and in some contexts this name suggests something bigger and heavier than a flat iron. Goose or tailor's goose was another iron name, and this came from the goose-neck curve in some handles. In Scotland people spoke of gusing (goosing) irons.
You'd need at least two irons on the go together for an effective system: one in use, and one re-heating. Large households with servants had a special ironing-stove for this purpose. Some were fitted with slots for several irons, and a water-jug on top.
At home, ironing traditional fabrics without the benefit of electricity was a hot, arduous job. Irons had to be kept immaculately clean, sand-papered and polished. They must be kept away from burning fuel, and be regularly but lightly greased to avoid rusting. Beeswax prevented irons sticking to starched cloth. Constant care was needed over temperature. Experience would help decide when the iron was hot enough, but not so hot that it would scorch the cloth. A well-known test was spitting on the hot metal, but Charles Dickens describes someone with a more genteel technique in The Old Curiosity Shop. She held "the iron at an alarmingly short distance from her cheek, to test its temperature..."
Box iron with wooden handle pressing bright cloth The same straightforward "press with hot metal" technique can be seen in Egypt where a few traditional "ironing men" (makwagi) still use long, heavy pieces of iron, pressed across the cloth with their feet. Berber people in Algeria traditionally use heated metal ovals on long handles, called fers kabyles (Kabyle irons) in France, where they were adopted for intricate ironing tasks.
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Ironing continued to be done with hot coals in open metal pans in China, the basic principles no different from an enclosed charcoal iron. Pan irons could be simple or highly decorative. Further west, clay smoothers were sometimes used. Solid ones could be heated for pressing. Others were designed to hold hot embers like the North African terracotta iron on this page. The ladies preparing newly-woven silk in a 12th century Chinese painting are using a pan iron, in the same way as the ironers in the 19th century drawing at the top of this page. Although that drawing comes from Korea, Koreans were traditionally known for smoothing their clothes with pairs of ironing sticks, beating cloth rhythmically on a stone support. A single club for beating clothes smooth was used in Japan, on a stand called a kinuta. In many parts of the world similar techniques were used in both cloth manufacturing and laundering: in Senegal, for example kore And japan
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